Lean Six Sigma for Manufacturing

In order to remain competitive, manufacturing companies must learn new
ways to maximize resources to improve lead time and quality.

Lean Manufacturing focuses on implementing Lean tools and flexible problem-solving techniques that eliminate non-value-added activities and prevent problems before they occur.

Our mission is to improve all processes by eliminating waste

  •  Develop a common language for business improvement
  • Establish a large-scale system for company savings
  • Achieve significant reduction in operating costs
  • Obtain improved response times of processes
  • Reduce inventory levels significantly

Our Approach


Strategic and Tactical tools

  • Hoshin Kanri Strategy
  • 5S Housekeeping
  • Visual Management
  • Problem-Solving Techniques
  • Standard Work Instruction


  • 4-Quadrant Analysis
  • Project Definition A3 & Documentation

Measure & Map

  • Data Collection
  • Overall Equipment Effectiveness (OEE)
  • Current State Value Stream Map (VSM)


  • Spaghetti Diagram
  • Balance Chart
  • Waste Analysis
  • Failure Mode and Effects Analysis (FMEA)

Improve Flow and Quality

  • Kaizen
  • Continuous Flow
  • Quick Preparations (SMED)
  • Total Productive Maintenance (TPM)
  • Kanban
  • Future State Value Stream Map (VSM)

Control Pace and Quality

  • Standardized Work
  • Poka Yoke
  • Kata

Would you like to learn more?

Our Services


LSSI training content summarizes more than 20 years of impactful continuous improvement experience. It combines a theoretical foundation with the implementation of practical tools and methodologies. LSSI’s content development team consists of seasoned process improvement experts who develop relevant content, exercises, and simulation games based on real-world experience and business applications.


LSSI is more than a training organization. We also offer the value-added service of live onsite or online instructor-led coaching and guidance to ensure the success of your organization’s Lean Six Sigma projects.
LSSI’s experienced Master Black Belt coaches are available to provide expert input and guidance at every step of project implementation that is tailored to your organization’s needs and preferences.

Project Development

LSSI Master Black Belt instructors are also field experts. They have held senior leadership and management positions and have extensive experience guiding clients in successfully deploying Lean Six Sigma throughout organizations – leading to increased productivity and substantial cost savings.




Organizations employing Lean Six Sigma Institute training and coaching services can expect to achieve a substantial improvement in lead times when providing products and services to customers, a sustainable increase in quality, a significant improvement in safety, increased employee morale, greater customer satisfaction, and significant cost reductions.




Since 1998, LSSI has trained over 65,000 Lean Six Sigma professionals and has helped production and service organizations from a wide variety of industries to implement Lean Six Sigma tools and methodologies. Our certification is valid in more than 10 countries and is accredited by the Council for Six Sigma Certification (CSSC).





Company Evaluation

Lean Company is a work philosophy that aims to achieve the maximum potential of people and organizations. Lean Company provides you with a management system that integrates all areas of the organization into a single focus of  priorities, focuses on the efforts of teams at all levels, and emphasizes the essential value-added processes so that the flow of value to the customer goes uninterrupted.

Improve Processes and Quality

Or send us an email at info@leansixsigmainstitute.org

Lean Six Sigma for Manufacturing

8 + 1 =