Why combine Lean Six Sigma with Industry 4.0?
Industry 4.0 (robotics, big data, the internet of things, simulation, integration, cybersecurity, cloud computing, additive manufacturing, augmented reality, etc.) has started the fourth industrial revolution. However, it is not enough to generate a structural change in the company.
Today Lean Six Sigma has adapted to technological advances to become the ideal management system that provides the agility, flexibility, efficiency, and productivity that companies seek to achieve with such advances.
The fourth industrial revolution needs companies that work with the authentic Lean Six Sigma system.
What’s Included
Who Can Attend?
The Master’s is aimed at all those with or without a university degree who are interested in specializing in the field of continuous improvement through detailed knowledge of Lean Six Sigma tools.
However, interested persons who do not have a university degree must prove work experience in the field of continuous improvement, industrial experience, or equivalent services.
Content
Module 1: Lean Tools – Yellow Belt Certification
Introduction
– Introduction to Yellow Belt
Define
– 4Q’s
– A3
Measure
– Data Collection
– OEE
– Current VSM
Yellow Belt: Analyze
– AMEF
Improve
– Kaizen
– Continuous Flow
– Quick Preparations
– TPM
– Kanban
– Future VSM
Control
– Standard Work
– Poka Yoke
– Kata
Module 2: Six Sigma Improvement Tools – Green Belt Certification
Introduction
– Introduction to Green Belt
Define
– Project Definition
– The Voice of the Customer
Measure
– Process Maps
– Measurement System Analysis
– Basic Statistics
– Sampling
– Histograms
– Process Capability
– Process Performance
Analyze
– Box Plots
– Multivary Analysis
– Hypothesis Tests and Confidence Intervals
– Analysis of Variance (ANOVA)
– Correlation
Improve
– Introduction to Design of Experiments
– Design of Factorial Experiments
Control
– Statistical Process Control
– Control Plan
Module 3: Lean Six Sigma Advanced Tools – Black Belt Certification
Introduction
– Introduction to Black Belt
Define
– Agile Project Management (SCRUM)
– Coach/Leader
Measure
– Financial Evaluation of Projects
Analyze
– Theory of Constraints
– Distributions
Improve
– Design of Fractionated Experiments
– Regression Analysis
– Response Surface
– Lean Industry 4.0
– Simulation
Control
– Leader Standard Work
– Gemba Walks
Module 4: Lean Specialty Certification
– Lean Logistics
– Lean Service
– Lean Energy
– Master Black Belt
Module 5: Application in Industry 4.0
– Introduction to Industry 4.0
– Industry 4.0 according to the Fraunhofer Institute + Acatech I4.0
– Maturity Index: The Bible.IoT
– Related Technologies: IoT
– Related Technologies: Collaborative Robotics
– Related Technologies: Security and Cybersecurity
– Related Technologies: AI/ML/Big Data/Platforms/BI
– Related Technologies: 3D Printing, Additive Manufacturing
– Related Technologies: AR/VR
– Related Technologies: Digital Twin, Digital shadow
– Data Sovereignty: Privacy, ownership, hot to protect IP, and legal considerations about data
– PoC, Pilot and Tools, Economic Scalability of Solutions as a development axis. How to talk to the CFO/CEO of my company: ROI
– Creation of meaningful roadmaps aligned with the strategic objectives of companies
– Case review: Celsa Data-Driven Steel 4.0
– Case review: AKO Industrial Cold Control 4.0
Module 6: Final Master’s Project
Final Master Thesis
Module 7: Internships
Student Internships
Still have Questions?
Starting Date: May 2024